Gen2 Sway-Bar Bushings Replacement

Andrizzle

Dedicated LVC Member
Joined
Mar 11, 2009
Messages
5,081
Reaction score
77
Location
Oklahoma
Okay I spent pretty much all of my Saturday afternoon replacing these suckers... I started off with an oil change as I needed one soon and decided to knock it out while its jackstood.

I have been needing to replace these for a while now, and finally did them today.

I took some photos along the way:




(I started on the Passenger side)

Before beginning from these photos, you will need to remove the bottom skid plate and the lower rubber/plastic piece in the wheel well behind the control arms.



First, remove the top bolts to your front links.
img0367uh.jpg




Now begin looking for access to the bolts on the actual bushing brackets. For the bolt closest to the front of the car, you will need a small extension on your socket to reach over the bushing. The bolt closest to the block is easy to get out and is not a problem.
img0368h.jpg





Next I moved over to the driver's side. This one is the more difficult of the two. I had to use a box wrench to get the bolt closest to the block as seen here.
img0369yz.jpg





The bolt closest to the front on the driver's side is very annoying. I managed to sneak a socket wrench up there and place the handle side of the wrench towards the block and belt assembly and work the bolt loose in like 1/15th turns as there is hardly any room, it took probably ten minutes just for this bolt.
img0370ve.jpg





Congratulations, your sway bar is now free. Or is it? It is impossible to actually take it out without doing major disassembling, however you can scoot the bar side to side about 6 inches each way. This is helpful when it is time to cut, which seen by here I began cutting on the Passenger side. Finding a good angle to attack the cutting is probably the hardest part, I had on goggles and long sleeves as metal shards and molten rubber go flying all over the place during this. I strongly recommend if you are cutting with a dremel or angle grinder to use extreme caution with your eyes - you only get two.
img0371x.jpg




Great job! You got the old bushing out! Now you can hammer it and throw it against the wall as you vent some frustration from the huge pain it was to remove safely.
img0372li.jpg




Move over to the driver's side now and cut the same way as you did before.
img0373x.jpg





img0374hg.jpg





You did it! Both of your bushings are now removed and the sway-bar has even more wiggle room. However it is now time to reinstall new bushings.

Before you bust out the new bushings, be sure to PRE GREASE THEM. There is a fitting on them to be regreasable, but to avoid the annoying factor, just grease them while they're off. I used the provided grease on the inside, and added some other grease to the actual bar where the bushings sit. Also at this time, make sure you sway-bar links are re-inserted into the sway-bar before you secure the bushings.

This is the passenger side bushing installed and waiting to be tightened. (reverse bolt removal process to reinstall)

img0375eo.jpg





Here is another angle after being tightened.
img0377l.jpg






This is the driver's side bushing installed into its SNUG location. Reinstalling this bushing is the most difficult due to the awkward position of it.
img0378dx.jpg






Now you are finished! Clean up your hands and tools and take it for a spin.


I wanna note that as it has removed a clunking sound, I still have a weird clunk/vibration on some bumps... I don't notice it unless the music is off, but it bugs me. I will try and figure out what is going on. I inspected the possibility of the sway-bar hitting the control arms, but there is no marks on either the bar or arms from contact. I will be on the hunt still.
 
Tech article the :q:q:q:q outta this bitch, next mod for sure. Part #'s would be great. Im drunk might have missed them.
 
Nice write up. The old rubber looks cracked and beat up. I am sure the new ones made a big improvement. Did you notice any difference in handling with the new bushings in?


Do you hear the clunking in all four corners or is it only coming from the front two?
When you were changing out your springs, i remember you stating that when you pushed down on the shocks, they wouldn't rise back up at normal pace. That could be why you are still having the clunking. Worn shocks will cause quite bit of it.
 
That is a good point, I kind of forgot about that. It is hard to tell where the clunking is from... I would say the front two wheels, but also when I pull into my driveway, when my rear wheels hit the bump that starts the incline, there is a clunk sound as well - but I thought it was coming from the front also - like the car is readjusting since I attack my driveway one wheel @ a time.

The shocks are probably a good start as I am pretty sure they are OEM originals... I just really don't want to mess with all that spring crap again... haha


But yea the rubber was all dry-rotted on the OEM bushings, after i cut it out of the metal, it was coming out in dry chunks.
 
Good work man, nice write up. Doesn't look too bad of a job to tackle. I will be doing this soon.
 
good stuff drizz, i cant see myself ever doing sh*t like this
alone cz i kno i would break sumthin for sure..
 
Thanks drizz for the write up gives such great insight with this! This is on my MUST DO list I also have clunks noises that I can't hear when the music is playing but know it's thee and annoys the hell outta me
 
Good work and sweet write up. I've gotta do my brakes soon, it would be nice to knock this out in the same day. Where did you get your bushings?
 
All I got to say is what a PITA this install was but so glad that I did it myself as for the driver & passenger inside bushings bolt I took the Intake off and dealt with the inner bolt with some extensions helped out a lot. I'm so beat hand are killing me!
 
Gen1

I have to do my Gen1 bushings. Is there really much of a difference in the replacement process between Gen1 and Gen2?
 
Unless the Gen1 is very different from the Gen2, I found it much easier to get to the bolts closest to the front of the car..by going down from under the hood. Had to use some extensions on the socket, but the drivers side is especially easy to get to that way.
 
did you have any problems before you changed them? like in terms of noises? are they gone now?
 
Still haven't made a peep!

The sound I spoke about at the end of the OP, was an end link that was backed off about 2-3 threads. Tightened it down and sound was gone.
 
noise

Drizz on a side note when you did your coils did you re install the fiber taper blocks on the bottoms of the spring /strut mount,if not maybe you were hearing the springs clunking the strut seats when the shoks are unloaded?
 
Yea the springs?

I removed those when I put in the new springs. They do not make a noise, I tested with those thinking it was actually lack of that plastic piece causing sound, but it was not.

Those plastic things did not seem to serve a real purpose when I took them out with the OEM springs... They were just kind of pinned under there.
 
Getting ready to order my bushings. I think if i remember correctly yours is an ultimate aswell, any way you might remember what the part numbers where to the bushings you used?
 

Members online

No members online now.
Back
Top