Guys, I once again throw my experience here. I may have said this before on this site, but I know I’ve stated this on many of the other automotive forums I’ve been on.
I worked for 30 years for an automotive supplier that sells products both as an OEM supplier and within the aftermarket world. The company was Federal-Mogul and you know them by that name as well as Champion, Moog, Wagner, Fel-Pro, Abex, National, Anco and a host of other names.
OE parts go through more testing then any aftermarket product will by a factor of 10x to 100x. OE parts will be very specifically targeted towards that particular vehicle platform and both the supplier and vehicle manufacturer will spend years proving out the synergism. While some components are awarded directly to one supplier and the teamwork begins, other components go through competitive testing until one year pre-launch, the best man winning. And best man is usually not low price.
The aftermarket world cannot run the same test programs for an application. It’s too expensive for the price point compared to winning the OE volume, which often includes the warranty parts supply. Not necessarily the service parts network, but the warranty parts.
That last sentence usually gets me into a debate. Since we are within the Ford family, Motorcraft is the best example. Buying a Motorcraft part is not necessarily getting you the part that came on the vehicle when it was on the production line. There is not one brake part in a Motorcraft box what was production line. You can get OE production, but it’s what we called “blue box”, with a specific part number difference then Motorcraft.
The same is true for other service parts, but often it depends on the volume sales. For suppliers and for Ford’s contract pricing, it may not be viable for a supplier to tool up for a specific part due to volume, so then all of the replacement parts will be from the OE supplier. It gets tricky.
NGK was the OE suppler for the LS motor and we see that on the OE spark plugs. Now there may be something very specific developed for that motor’s spark plug, and Ford would hold the contract to that design so NGK could not make that exact same plug for the aftermarket. Or it may be normal products NGK plug and just private labeled for the OE production line. There won’t be any way of finding out. I didn’t take a close look, but I’d bet that the Motorcraft plug is not the exact same as the OE plug. But knowing what we did for Ford, whomever is supplying that plug had to go through a lot more testing and spec review then what they did for their own aftermarket release. And that is part of the reason for the higher price on a “Ford” branded replacement part.
So does that mean that any aftermarket part is not as good as what you can pick up at the dealer? No. The aftermarket can provide a product that solves an issue that occurs in the OE world. While the auto manufacturers spend a lot of time and money on pre-production Qualitative Accelerated Life Testing (and I wrote a lot of PO’s to cover that), it is never possible to test the product in all modes that would be encountered in real life. The failure of the plastics within this platform’s cooling system is a good example. They most likely held up fine in 100,000 miles of dyno testing over 70 to 100 days, but you can’t accelerate the time aging factor perfectly. But for the shorter term problems that creep up within the production time period, the manufacturers will almost spend as much time in months or years re-proving the replacement part. The aftermarket doesn’t have to do this and may have a product when their expertise will allow them to have a better part quickly. Moog does this a lot with their “Problem Solvers”.
So how do I know if the aftermarket part is better then the OE or OE aftermarket part? Unfortunately, we are the testers. And you can’t go by “I’ve had the part in my car for 1,000 miles now and all is good”. There has to be some decent time with the product and the subjective ‘I want to believe it’s better’ aspect has to wear off.