2002 Lincoln Town Car projectors install

mark0101

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So I have had HID in my Town car for a long time, and while the light output was good enough for me, it was not good for the on coming drivers. I have had some drivers flash me because of my lights because they are not meant for HIDs. So I got some projectors from the retrofit source. I wanted it to look as factory as possible and easy to install.

I went with their Morimoto mini H1 6.0 projectors.

Now most people put their headlights in the oven but I didn't. I used a heat gun instead because it is more focused and I didn't wanna melt other parts of the housing. Also my oven didn't fit the light so that is another reason why I didn't go the baking route. Heat a portion of the headlights glue and then use a butter knife or a flat head screw driver to separate the housing.

I separated the housing as shown in the picture.

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Remove the cover.

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Then I had to use a dremel the shave off the inside and the outside of the housing. This had to be done because you have to use a nut to hold the projector onto the housing and the projector is not long enough.

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Back of the housing after shaving it off.

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Also had to cut the shroud because it was hindering with the housing to close back up again.

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Installed the projectors.

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Fixed the angle so I can glue it back together. Make sure the cut off is straight, that's the most important thing. Up and down can be adjusted later with the factory adjustments.

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After adjusting the angle, it's time to glue it back together.

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Now to get the high beams (bi-xenon) to work, I had to use a diode and this is how I did the wiring.

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Now some finished pics. I will try to get some daytime pics but these will have to do. I think it came out great. I am not blinding anyone now, have high beams, looks almost stock, and the light out has increased.

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Low Beams

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High beams

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