04 V-6 CAI w/shield

NicksGTR

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Just finished a mock up of my own cold air induction. I have to get the air tube chrome plated and the KKM mass air unit polished, but I wanted to see how everything fit first. Heat shield is from a 3.9 K&N filter pak kit.

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That is very nice!! I have been wanting to do something similar but have not had time to do it myself.
It would go great on this black '04 v6 for sure! I sure hope you will share your information with us =)
 
Looks great!!! I would like to know what you did with the two hoses that come from the under the engine cover, that connect to the valve cover?
 
Hose connections

Looks great!!! I would like to know what you did with the two hoses that come from the under the engine cover, that connect to the valve cover?

The larger of the two hoses is for the PCV valve in the right side valve cover. The hard black plastic tube is approximately 5/8 in. outside diameter. I brazed a 5/8 OD tube to the air tube and will replace and save the factory connector hose with a piece of 5/8 ID vacuum hose and 2 clamps.

The smaller nipple is just a straight plug in. The appx. OD is 3/8 in., so it wasn't hard to find tubing of this diameter.
 
V6 Cold Air KKM.....Done

Just finished the install of my cold air intake. Got the air tube back from the chrome plater's last week. Took a few pics....

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Looks real nice Nick.

If you want an even cleaner look invert your hose clamps and use a small ratchet and socket to tighten them back down while the worm gear bolt is under the tube. It hides them and will give a cleaner appearance.

Good work.
 
Looks real nice Nick.

If you want an even cleaner look invert your hose clamps and use a small ratchet and socket to tighten them back down while the worm gear bolt is under the tube. It hides them and will give a cleaner appearance.

Good work.
Thanks for the info...I was going to use some spare T-bolt clamps, solid stainless bands, but didn't have the correct sizes....another order to Summit on Monday.
 
Thanks for the info...I was going to use some spare T-bolt clamps, solid stainless bands, but didn't have the correct sizes....another order to Summit on Monday.



If you want to save a little money and still have the full solid band (rather than worm slots in it) then buy a much bigger worm drive clamp than you need. It will have a much longer solid strap area before it gets to the worm slots. Make sure the solid part is long enough but not too long where you don't have enough slots to properly tighten it onto your tube. Then measure it on your tube and cut the excess off. Much quicker and cheaper than going to T-bolts. The t-bolts aren't really needed as you are only holding vacuum right now. Just another suggestion that will save you some time and money. It will function as well as look the same as what the t-bolts will get you.
 
what material did you use for the heat shield it looks great, was is difficult to shape it the way you wanted....
 
That looks great!!!!! Now how about the idle? Is it the same or does it vary alittle when just at idle in park or drive?
 
hey Nick, where do you buy the couplers? i don't really like the ones that came with my CAI and want to get better holding ones. the blue rubbery ones just don't seem to hold tight enough and seem to move after a while due to heat and the car movement. thanks in advance
 
hey Nick, where do you buy the couplers? i don't really like the ones that came with my CAI and want to get better holding ones. the blue rubbery ones just don't seem to hold tight enough and seem to move after a while due to heat and the car movement. thanks in advance

RacePartSolutions.com
 
That looks great!!!!! Now how about the idle? Is it the same or does it vary alittle when just at idle in park or drive?

I'll have to get back to you on the idle, haven't fired the LS up for awhile due to the weather. I'm having the exhaust work done in a couple of weeks, but I'll road test it before adding another variable to the equation.
 
k thanks nick, but...um...what's the diameter of the CAI? is it the same as the one for your Gen II?
 
Driveability

That looks great!!!!! Now how about the idle? Is it the same or does it vary alittle when just at idle in park or drive?

Test drove the LS this week. Couldn't be happier with the performance and sound. The last time I drove the car the weather was cold, but at 55 degrees idle is great, no surging and the off the line in 1st has greatly improved in (electronic) throttle response. KKM advertises no air management problems and I have none.
The Magnaflows and 2.25 pipes go on this week end and I will update on drivability when completed.
 
what material is the tube and where did you get it

The tubing is 3 inch aluminized exhaust tubing from an old down pipe project. The pipe had a 35 degree bend and I cut it right at the angle. Two nipples are 5/8 od and 3/8 od scrap tubing. Check E-Bay for mandrel exhaust tubing.
 
thanks NicksGTR, i got the couplers from the link you gave me and they are a huge improvement to the ones that come with the CAI from LSK. they are RPS silicone hose couplers w/ 3 ply silicone coated Polyester. for 2 it was like 25 bucks, well worth it. thanks again Nick. here's a couple of snaps

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