Ha... been there done that. Haven't fixed the problem though. Next step is heating the crossover tube with a torch and using a pipe-wrench (or other) to take the crossover off (if I can get it off). Going through the re-fill steps and seeing if it overheats. If so then I'll do the thermistat. Wonder how hard it is to do.
For the blend door. You NEED a 1/2" ratcheting wrench. No question about it.
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