Manual shifter boot permanent repair.

LincolnDriver

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For all the manual 5 speed owners.
The shifter boot is held in place with 4 rather flimsy plastic clips that will break over time. One person here has had theirs replaced under warranty 4 times already. When I fixed mine, I could tell it had already been replaced when I found additional broken clips under the center console.
It is obviously a flawed design, and you don't want to spend $177.00 from Ford, for something that will eventually break again.
To fix it, you might try this.
Remove the shifter knob. The shifter knob on the manual, is not held on with any screws, it just pulls straight off. Take off the shifter boot. Pry the cover plate off from around the ashtray, (from the top). Once removed, pry the center column cover plate off starting near the ashtray. On the shifter boot and you will see on the back, the plastic ring that the plastic clips have broken off from. Where each clip broke off, and using a drill press, I drilled a 5/32" hole at each corner, (2 holes per clip, 8 total), completely through the plastic ring. I put a metal feeler gauge between the plastic and the leather boot prior to drilling, so that I did not mistakenly drill through the leather. I then simply put the boot back in place, and using 8 cable ties, I threaded the ties through the holes I had drilled, and through the four plastic slots on the center column cover plate, and tightened them. It only took me 1/2 hour to do this.
The boot is now anchored securely.... permanently.
 
2001LS8Sport said:
Good innovative repair!

I agree it's a great idea. I had been trying to think of a way to secure it with still being able to remove it when needed....
 
00ls5spd said:
I agree it's a great idea. I had been trying to think of a way to secure it with still being able to remove it when needed....

Me too.
Those nylon cable ties are super strong, yet if I ever want to replace the boot I can just snip them off and put new ones back on.

(Plus I get to keep my $177.00).
 
anyone have pics, I like pics, my buddy just snapped mine off with a "my bmw one comes off like this.... snap"
Eamonn
 
Remove the shifter knob. The shifter knob on the manual, is not held on with any screws, it just pulls straight off. Take off the shifter boot.

Where each clip broke off, and using a drill press, I drilled a 5/32" hole at each corner, (2 holes per clip, 8 total), completely through the plastic ring.

You DO NOT have to remove the shifter knob. It is almost impossible to remove anyway. I spent three hours over the course of a week turning and pulling on it and finally gave up trying to remove it. Then I only drilled one hole per corner with the boot in the car. There is plenty of room to work. Boot is now secured tight to console cover plate
 
There is an issue with the shift lever where the lever was installed incorrectly on the production line. If you pull up the shift boot you can spot about a10 degree bend in the shift lever. This should bend to the passenger side of the car. My LS had the lever pointing to the drivers side. Then when you shift into reverse the shift lever hits the plastic holder on the shift boot and breaks the clips.

I like the repair mentioned above and I'll do this on my '00.
 

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