joegr
Dedicated LVC Member
I made sure the plugs were at .44 on the plug gapper. Is that 1mm?
I assume you meant 0.044", not nearly 1/2 inch.
No, 0.044" is just outside (too large) of the specified gap range.
0.039" would be 1mm.
The bigger the gap, the higher the arc voltage. The higher the voltage, the more likely it is to burn through the epoxy inside the coil. Ford claims that high voltage breakdown of the epoxy in the coil is the biggest failure cause.
Most of the plugs that I have purchased have come with the correct gap, but one or two out of just about every batch has been wrong enough to need adjustment. You have to be very careful about how you do adjust the gap. The center electrode is very fragile and easy to damage. You can't apply any force against it, like forcing the gauge in to expand the gap. You have to bend the lower electrode and then check with the gauge.