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All about Automotive Cooling Systems

   

Submitted By: Kit Sullivan, Director of Training
Southern Express Lubes,

 

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STRAIGHT WATER? NO WAY!
Running straight water would give us the ability to cool the engine, but in a short amount of time, the natural corrosiveness of the water would wreak havoc on the insides of our cooling systems. The bearings in the water pump need constant lubrication, and water is a poor lubricant. For that reason, we need to have some type of oil-based lubricant for our water pump. Electrolysis is also a normal condition that develops in a typical cooling system. By creating a negative electrical charge on the interior surfaces of the cooling system, and a positive electrical charge in the fluid itself, electrolysis causes the metal and mineral content of the water and coolant’s additive package to drop out of suspension and create scale and corrosion on the inside of the whole system. This scale and corrosion is called ‘plating out’. If left unchecked, this scale and corrosion can cause cooling system failure in a relatively short amount of time. To combat this corrosive activity, many different additives are used to keep the electrolysis under control, as well as to keep any contamination and corrosive particles in suspension and away from the interior of the system.

THOSE PESKY THERMOSTATS
Another extremely important component of your classic hot-rod’s cooling system is the thermostat. In just about all applications, the thermostat is a temperature controlled device that blocks the full flow of the coolant through the entire cooling system until a pre-determined temperature has been reached. There are a lot of misconceptions out there as to how important a thermostat really is. To help alleviate a hot-running engine, some think that removing the thermostat and allowing full-time, unrestricted flow of coolant that the engine will run cooler. If your engine is running hot and overheating, assuming that the rest of the cooling system is in good working order and has the capacity to keep your high-dollar, big-horse motor cool, then removing the thermostat is NEVER the correct thing to do.

A car with no thermostat will usually take a much longer time to warm up than is normal.
Until an engine reaches operating temperature, it is running very inefficiently. A consistently too-cool engine uses more fuel, produces an extremely large amount of contaminants, leading to sludge formation in your engine, and promotes accelerated wear and tear. In some circumstances, an engine being operated with the thermostat removed may NEVER reach full operating temperature, dramatically shortening the engine’s life.

WHY IS IT OVERHEATING?
If your engine is consistently running hot, or overheating, then you need to look at the rest of the system and determine where the weak spot is. First, is the radiator in good shape? Are there any obvious leaks or green corrosion evidence on the outside of the radiator’s fins or external tanks? Is there a large amount of fins missing or bent over? The fins on the radiator’s cross-tubes are very small and fragile and can be bent over blocking the air flow quite easily. If you have a lot of bent fins, there are special radiator-fin ‘combs’ that are available to help you straighten them out. Just be careful, as they are very fragile. In fact, they can also be broken off from stone collisions, or fall off from rust and corrosion. If the outside of the radiator looks acceptable, make sure that you are getting full and consistent flow on the inside of the radiator.

With the engine fully warmed up and at operating temperature, carefully place the palm of your hand on the front side of the radiator and feel for hot and cold spots. A consistent temperature across the entire surface of the radiator indicates that there is probably good flow inside. However, if you fell an obvious cool spot while the rest is warm, there is a good possibility that your radiator may be partially plugged up, severely reducing its ability to function correctly. A plugged radiator can be ‘boiled-out’ at some radiator shops, but a new radiator is usually your best bet.

DON’T FORGET THAT RADIATOR CAP!
a poorly functioning radiator cap is one of the most often overlooked items on a typical vehicle.
A radiator cap is designed to let your cooling system increase its operating pressure and hold it at its designed limit, yet bleed off any excess pressure so that the cooling system does become damaged by over-pressurization.

A weak cap can cause your system to loose pressure at a much lower than normal level, severely reducing the cooling ability, and also causing you to lose coolant through evaporation.
You should replace your radiator cap every 2 years, or whenever you are performing a radiator flush.

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